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Productivity Mgmt. Summary: CONDENSED VERSION |
8 step Process
PURPOSE OF Product Process Analysis FIND.
Unnecessary Delay Points
1. Unnecessary Transportation Trips
Unnecessary Long Transportation Trips
Problems caused by choice of Transportation.
Opportunities to combine Inspection and Operations.
While Studying
Equipment Layout
Sequence of Work
Distribution of Workload.
7 step process
Steps in Process Analysis
Preliminary Study.
2. Draw Process Flow Chart.
Recording of all Measurements.
Organize the Analysis Results.
Draft Improvement Plan
Implement and Evaluate Improvement Plan.
Standardize Plan.
4 Types of Process Charts.
Linear
3. Converging.
Branching.
Compound a. returns @ same place. B. returns @ Downstream.
4 types of Process Analysis
Product Process.
4. Operator Process.
5. Joint Process. A. operator-machine b. several workers.
6. Clerical Analysis.
Purpose of Joint Process Analysis.
Eliminate Machine Idle Time.
7. Eliminate Operator Idle Time.
8. Equalize Workload among Resources.
9. Optimize Amount of Machines to Operators.
10. Optimize Amount of Operators to Machines.
Steps in Operator-Machine Analysis JOINT analysis steps are the same.
Preliminary Study
11. Analyze one Operation Cycle.
Arrange Timing.
Measure Time at Each Operation Step.
Draw uo Operator-Machine Chart.
Organize the Analysis Results.
Work out Improvement Plan.
Implement and Evaluate the Improvement Plan.
Standardize the Improvement.
BIG THREE Waste,Inconsistencies,Irrationalities.
METHOD IMPROVEMENT Process Analysis,Motion Study,Conveyance and Equipment Layout.
WORK MEASUREMENT Time Studies.
Use alone but complement each other and are interrelated.
RULES Follow and use Improvement Steps.
Learn I.E. buy practicing it.
SEVEN Q/C TOOLS. Cause/effect diagrams,pareto chart,check sheets,histograms,scatter
diagrams,graphs and charts,stratification.
PROCESS IMPROVEMENT STEPS. Discovery,analysis,ID,improve-plan,implement,standardize.
ID
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BACK TO 100 examples in Business, Operations and
Engineering. |
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Do it once, do it right, and do it now.
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Back to Lawson Computing Homepage
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Apply as needed,
when needed. |
